General Bicycle Information

Cassette Cog Maintenance

Removing Cassette Cogs (allow you to coast while pedaling has stopped)
The first step is to remove the rear wheel as previously explained. Unscrew either the lock ring or the smallest cog (depending on the model) using a cog removal tool. Remove the entire cog unit to fix a spoke or remove certain cogs that need to be replaced. Remember how the unit fit on the hub for reinstallment.


Trouble Shooting Tips For Cassettes
Problem: When installing a cassette, it doesn’t fit on the cassette hub.
Solution: You need to be sure to match the cassette spline to the hub spline as it will only fit one way.

Problem: Shifting is not as accurate as it once was.
Solution: Check to see if the cassette lockring is tight.

Problem: When pedaling, there is a feeling that the gears are skipping and there is an associated sound.
Solution: This usually occurs when a cog is worn. Try to figure out which cog it is and replace it. Skipping can also be caused by debris getting jammed in between cogs.

Problem: There is a creaking sound coming from the rear wheel.
Solution: Remove the cogs and grease the splines that the cogs sit on, then reinstall the cogs and tighten the lockring.

Problem: Pedaling feels rough.
Solution: The chain is dirty or dirt has gotten in the cassette bearings. You need to flush it out with something like WD-40, and then apply a medium-weight oil. Repeat this process until it runs smooth.

Problem: The shifting isn’t as precise as before you disassembled and cleaned the cassette.
Solution: Make sure the spacers are installed correctly and that all the spacers are reinstalled. Also, there should be the same size gaps between each pair of cogs. If not, the shifting will not work correctly.

Problem: The derailleur will not shift onto one of the larger cogs.
Solution: You may have installed a cog backwards, and the ramps on the teeth cannot pick up the chain when you shift. Try flipping the cog.


References
1. Langley, Jim. Bicycling Magazine’s Complete Guide to Bicycle Maintenance and Repair or Road and Mountain Bikes. Emmaus: Pennsylvania. 1999.
2. Milson, Fred. The Bike Book: Complete Step-By-Step Guide to Choosing, Maintaining, and Repairing Your Bicycle. Des Moines: Iowa. 1995.



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